We live in a world driven by performance, and at the core of the systems, devices and networks we use are magnetic components. They are integral to critical services such as telecoms, industrial, military and aerospace, automotive, oil and gas, medical and renewable energy industries.
As electronic solutions become more sophisticated, there is more pressure on organisations and designers to find ways of maximising performance and optimising costs. Electronics cannot function without a power supply, and how that is built and managed directly impacts efficiency, reliability, safety and cost. We believe customisation of magnetic components is one solution.
Our capabilities in special assemblies
Cabling & connectors
Choice of cable type, size, colour, and insulation, along with a wide range of connectors including faston/spade terminals, ring terminals, and multi-pole connectors.
Complete cable assemblies
From simple lead wires to fully assembled wiring looms incorporating terminal blocks, thermistors, jumpers, surge protection, and more.
Identification & marking
Colour coding, numbering/lettering, and sleeving options to ensure clear identification and faster, error-free assembly.
Lead positioning
Flexible placement of connection leads around the transformer circumference or at specific exit points to optimise cable routing and avoid interference.
Mounting solutions
Custom mounting features such as centre potting, threaded inserts, counterbores, and removable lifting hooks for easier handling and installation.
Size & dimensional optimisation
Transformer designs tailored to fit confined spaces while maintaining excellent electrical performance and thermal efficiency.
From Single Units to Mass Production of Custom Magnetics
A common misconception about customisation is that it only applies to small batch orders. People hear the term “mass production” and often see it as something only suited for off-the-shelf products. However, mass production is very much part of the customisation process.
We can handle orders from one unit to 1000+ units, and with manufacturing facilities located around the world, we ensure strong supply chain management, reliable delivery, and consistent quality across all volumes.
Special Assemblies Advantages
Increasing expectations from users, combined with evolving regulatory requirements, mean that manufacturers must design products that are more reliable, safe, functional, and efficient than ever before. This drives the need to optimise and tailor critical components to achieve the best possible performance.
With a custom magnetic component each solution is specifically designed to meet customer requirements, with the goal of delivering innovative, cost-effective results in a timely manner. In magnetic components, precision is essential, and close collaboration between manufacturer and customer enables optimal material selection for performance, durability and sustainability.
